Grandpa’s Survival Shack… Restoring A Rusty Old Knife.
Believe it or not I found this knife buried in the dirt of an old abandoned trailer park… Yes I was using my Dowsing rods too…
When I first found it… it was rusted pretty badly, covered in dried mud and grime. Not being a fan of big knifes like this I was tempted to put it
back in the dirt but then I remembered all of you here at ATS… who follow my Survival threads… and realized this was the perfect opportunity to
teach you how to clean up and sort of restore an old knife….
First thing first… this knife needed a good scrubbing with a stiff wire brush… there was no point in trying to protect the wooden handle as years
of being out in the elements have pretty much trashed it… but I needed to get the dirt out of the gaps and knock down the worse of the rust… if
this had been an old pocket knife I would brush out the grove where the blade rests… blowing on it often to get the dirt out of there… especially
around the pivot and blade lock, if it has one…
Next came a good coat of oil …WD-40 or other rust removing oil will work… and a pad of 00 steel wool… don’t use and SOS pad… 00 steel wool
can be bought from any hardware store… without the soap mixed in…
So once the blade was well coated in oil… you scrub…with the steel wool… put a lot of muscle into it… don’t worry about the blades finish…
on a knife like this whatever finish it did have is long past saving… after about 20 minutes of this… spraying more oil and going through about
3 pads of steel wool I was done with the first step… as expected the blades surface has deep pits and no bevel to the blade… but so far so good…
again if this was a folding knife I would soak the pivots and blade lock… working them a lot so the oil has a chance to work in and get the grime
and rust out…
Now to do something about the wooden handle… and for that I went back to the hardware store for a can of linseed oil... In tall skinny glass jar
(one of my wife’s flower vases) I inserted this knife blade tip up… I wanted the handle to sit at the bottom of the jar… then I just poured in
the oil and set the whole thing out in the sun to heat up…
It took a couple of hours… but before long I could see air bubbles forming on the outside of the wood… just what I was hoping for… that oil was
slowly seeping into the wood displacing any water and with luck swelling the wood… so once again it would be a tight fit… It also became clear
this was going to take longer than one day for the bubbles to stop… it took five… and I could have left it longer…
Granted I could have speeded up this process if I heated knife and oil in a pan on the stove… with very low heat… but I worry about things like
flash points… and very angry wives who object to my turning “her” kitchen into a science experiment!... besides I wasn’t in that much of a
hurry…
Now I have thought about sanding and refinished the wood handle… but you know what… I kind of like it the way it is… I could break out the
jeweler rouge and my Dremmel to make that carbon blade glisten and sparkle like new… but I like this gray patina... and how the wood had turned
black…. It will need to be kept oiled or it’ll go right back to being a rusty mess… there still is a gap between the wood and hand guards… to
fix that I will use a bit of epoxy… mixed with some sawdust… stained to matched the handles color…. I did use a little brasso to polish up the
hardware… not a lot… I’m trying to keep some of that old weathered look… I did use my Dremmel to bevel a new edge… now it just need some
time on an oil stone to give it a working edge…
Well there you have it… how I restored a rusty old knife… it may never be a favorite… not one I carry… It’s just too big… too heavy… to
be general purpose knife… I doubt I’ll ever use it … unless I find myself in need of a machete… So for now it will live on my workbench…
until I come up with some other devious plan for it… but for now it has served its purpose… teaching you how to bring a rusty old knife back to
life…