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Citing a presentation it says it reviewed, The New York Times reported, “The plane maker passed 56 of the audits and failed 33 of them
originally posted by: PorkChop96
a reply to: quintessentone
I'm sure the final report will say something about it, and my question still stands and will be curious as to their reasoning behind calling it out.
You still got it wrong, go back and read it again.
Citing a presentation it says it reviewed, The New York Times reported, “The plane maker passed 56 of the audits and failed 33 of them
Passed 56 audits, failed 33 audits for a total of 89 audits.
originally posted by: PorkChop96
a reply to: quintessentone
Being in a manufacturing environment, and being a part of many audits, there are a multitude of things to fail on.
Until that final report comes out, we will have no idea what they failed for. Could be something simple, could be complete mishandling of product and safety issues.
originally posted by: PorkChop96
a reply to: quintessentone
Not sure why the "Times" decided that them using Dawn soap as an assembly lubricant was such a major finding, liquid soap is used as a lubricant in many assembly processes and in every day life. Unless it is strictly called out in any sort of documentation that they specifically cannot use that, there is no significant finding there.
originally posted by: Shaker
originally posted by: PorkChop96
a reply to: quintessentone
Not sure why the "Times" decided that them using Dawn soap as an assembly lubricant was such a major finding, liquid soap is used as a lubricant in many assembly processes and in every day life. Unless it is strictly called out in any sort of documentation that they specifically cannot use that, there is no significant finding there.
The FAA decided it was a finding because Dawn dish soap is not listed as an approved chemical for that process in the Boeing specifications.
originally posted by: Zaphod58
a reply to: StoutBroux
It's a seven year old plane. You think Boeing has been responsible for every bit of maintenance on that plane in the last seven years? Or that nothing is going to break in that time? Once the plane is delivered maintenance becomes the responsibility of the airline, outside warranty items, or special cases.
Copilot
Certainly! According to a recent Federal Aviation Administration (FAA) audit of Boeing’s 737 Max production facility, mechanics working for Spirit AeroSystems were observed using Dawn dish soap on a door seal in place of lubricant. After applying the soap, they reportedly cleaned up the seal with a “wet cheesecloth” 1. This unconventional use of dish soap highlights the challenges faced by Boeing in maintaining quality control during aircraft production.
While Dawn dish soap is not typically recommended for lubricating door seals, it seems that in this instance, it was used as an alternative. For everyday household purposes, I recommend sticking to the manufacturer’s guidelines when it comes to cleaning and maintaining door seals. If you’re dealing with a dishwasher door gasket, for example, warm water and mild dish soap can be effective for cleaning 2. However, for critical applications like aircraft doors, it’s best to follow approved procedures and use appropriate lubricants.
Spirit mechanics also used a hotel key card to check a door seal, a tactic that was "not identified/documented/called-out in the production order," per the FAA.