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Both deficiencies were first observed in late 2011 following flutter tests where the F-35B and F-35C both flew at speeds of Mach 1.3 and Mach 1.4. During a post-flight inspection in November 2011, it was discovered the F-35B sustained “bubbling [and] blistering” of the stealth coating on both the right and left sides of the horizontal tail and the tail boom.
During similar tests of the F-35C in December 2011, “thermal damage” that compromised the structural integrity of the inboard horizontal tail and tail boom were apparent.
Vice Adm. Mat Winter, who leads the F-35 program on behalf of the Pentagon, told Defense News that the department has taken steps to mitigate the problem with an improved spray-on coating, but added that the government will not completely fix it — instead accepting additional risk.
As justification for the decision, Winter noted that the issue was documented while the jet was flying at the very edge of its flight envelope. He also said the phenomenon only occurred once for both the B and C models, despite numerous attempts to replicate the conditions that caused the problem.
For example, an F-35C can only fly at Mach 1.3 in afterburner for 50 cumulative seconds, meaning that a pilot cannot clock 50 seconds at that speed, slow down for a couple seconds and then speed back up. However, the time requirements reset after the pilot operates at military power — an engine power setting that allows for less speed and thrust than afterburner — for a duration of three minutes.
The F-35B can fly for 80 cumulative seconds at Mach 1.2 or 40 seconds at Mach 1.3 without risking damage.
But for both the C and B models, flying at Mach 1.3 over the specified time limits poses the risk of inducing structural damage to the aircraft’s horizontal stabilizer.
It’s a key part of the F-35B’s short-takeoff-and-vertical-landing capability, known as STOVL. And normally, everything in a “mode four” landing goes smoothly. But on this day, when the pilot triggered the thrust to slow his descent, something went wrong.
The engine, working hard on a day that temperatures cracked 90 degrees Fahrenheit while trying to lift a plane that was heavier than most returning to base, wouldn’t generate the needed thrust for a safe, ideal landing.
The pilot got the plane down, but was shaken enough by the situation to write up an incident report that would eventually be marked as “high” concern by the F-35 program office.
“May result in unanticipated and uncontrolled sink, leading to hard landing or potential ejection/loss of aircraft, particularly in the presence of HGI [hot gas ingestion],” reads a summary of the issue, which was obtained by Defense News as part of a cache of “for official use only” documents that detail major concerns with the F-35 Joint Strike Fighter.
The issue could impact future F-35B operations in the Middle East, where temperatures are climbing as summer approaches.
“That is the only way a STOVL aircraft lands on an L-class [amphibious] ship, so it’s important.”
Technical details
The issue seems to stem from two factors: the heat, and the fact that much of the testing for the “mode four” maneuver was done with planes that were lighter, as they weren’t armed with heavy stores of weaponry.
The pressure spikes in the F-35 seem to be of a more serious nature, forcing both pilots to abort test missions and inflicting “lingering symptoms” of “significant ear and sinus pain,” the document revealed. This presents the services with risks not only to pilot safety but to its own mission effectiveness, and all variants of the aircraft are susceptible to the problem.
The F-35 Joint Program Office believes it has identified the root cause of the problem: Sensors on the outer mold line of the aircraft are detecting “rapidly changing static pressures” that, in turn, drive very quick changes of the cockpit pressure regulator valve.
WASHINGTON — Over the past several years, U.S. Defense Department leaders have gone from citing technical problems as their biggest concern for the F-35 program to bemoaning the expense of buying and sustaining the aircraft.
But the reality may be worse. According to documents exclusively obtained by Defense News, the F-35 continues to be marred by flaws and glitches that, if left unfixed, could create risks to pilot safety and call into question the fighter jet’s ability to accomplish key parts of its mission:
F-35B and F-35C pilots, compelled to observe limitations on airspeed to avoid damage to the F-35’s airframe or stealth coating. Cockpit pressure spikes that cause “excruciating” ear and sinus pain. Issues with the helmet-mounted display and night vision camera that contribute to the difficulty of landing the F-35C on an aircraft carrier.
originally posted by: OccamsRazor04
a reply to: 727Sky
So it happened once, and they could not replicate it. No idea why you are a F-35 hater (per your own admission), it's quite possibly the most incredible plane ever developed, and the pilots from around the world who fly it (the people that actually matter) are astounded by it.
For example, an F-35C can only fly at Mach 1.3 in afterburner for 50 cumulative seconds, meaning that a pilot cannot clock 50 seconds at that speed, slow down for a couple seconds and then speed back up. However, the time requirements reset after the pilot operates at military power — an engine power setting that allows for less speed and thrust than afterburner — for a duration of three minutes.
The F-35B can fly for 80 cumulative seconds at Mach 1.2 or 40 seconds at Mach 1.3 without risking damage.
But for both the C and B models, flying at Mach 1.3 over the specified time limits poses the risk of inducing structural damage to the aircraft’s horizontal stabilizer.
The engine, working hard on a day that temperatures cracked 90 degrees Fahrenheit while trying to lift a plane that was heavier than most returning to base, wouldn’t generate the needed thrust for a safe, ideal landing.
originally posted by: Zaphod58
a reply to: OccamsRazor04
The F-35 is the game changing platform of this generation. It's also the most misunderstood.
Report: Navy and Marine F-35 Fighters Become ‘Erratic’ While Performing Air Combat Maneuvers
Documents acquired by Larter revealed that F-35B and F-35C pilots reported “unpredictable changes in pitch, as well as erratic yaw and rolling motions” when exceeding Angles of Attack of 20 degrees.
The more severe “erratic” behavior described in the report could pose a severe hazard when the pilot is attempting particularly demanding maneuvers. Indeed, a naval aviator in the document claimed the defect “will cause modal confusion, prevent precise lift vector control, and prevent repeatable air-to-air combat techniques, resulting in mid-air collisions during training, controlled flight into terrain, and aircraft loss during combat engagements with adversary aircraft and missiles.”
The problem thus appears to be both serious and pervasive. But Lockheed Martin insists, however, that it is implementing a flight control system patch planned for integration in the third quarter of 2019 that will result in this flaw being “resolved or downgraded.”
That such a potentially serious flaw may soon be fixed is encouraging. The fact that the problem’s very existence was not revealed until now, less so.
"control many of the F-35's core capabilities", according to publicity material produced by the MoD.
That includes "its engines, lighting, fuel and navigation systems"
A director from the company said there are "clear firewalls in place" between Exception PCB and its Chinese parent company Shenzhen Fastprint.
But defence experts, including former defence ministers, expressed concern that a Chinese-owned company is producing any parts for such a classified, British and American fifth generation programme, because of long-standing fears about Chinese espionage and rivalry.
They said it is a particularly odd situation given President Donald Trump's trade war with China and his opposition to any involvement by another Chinese company, Huawei, in fifth generation civilian mobile phone networks.
"We have been completely and utterly naive about the role of China and it is only now that people are beginning to wake up," said Sir Gerald Howarth, a former Tory defence minister.